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Contact Us
 Phone: 941.486.8800
 216 Seaboard Avenue,
 Venice Florida, 34285

Automatic Piston Filling Machine


Click Here for Video (5.5MB)

Standard Features:

-Filler is 304 stainless steel tubular frame with NEMA 4X enclosures for full washdown capability.
-3 stage pump speed control (fast/slow/fast) optimizes filling speed to product characteristics,

-Digitally encoded motor driveshaft coupled to a 3:1 gearbox allows PLC to measure 1/300th of a pump rotation for extreme fill accuracy,
-Pneumatic bottom-up fill control, programmable for dive depth and rate of rise,
-Touchscreen control panel's PLC stores 100 product filling cycle parameters for easy recall,

-Manual bottle height adjustment via precision handwheel (servo height and dive option available),
-Automatic drip tray to protect bottles from nozzle product dripping,
-Automatic conveyor mounted bottle indexing gates to control container movement,
-No tools required nozzle mounts and bottle indexing gates,

-Batch bottle counter records number of filling cycles completed.
Intelligent Container Control features:
-No Product/No Fill (suspend operation)
-No Bottle/No Fill (suspend operation)
-Nozzle Misalignment/No Fill (suspend operation)
-Downstream Back-up/No Fill (suspend operation)

Exclusive Features:

Built-in Expandability
Platforms are manufactured in 4, 8, and 12 head frames. Modular piston sets allow for field expandability (if controls are factory pre-wired).

Clean-in-Place Capability
FPHP piston filler models come prewired with programming included for adding CIP capability in the future. (Additional fluid path hardware, tanks, and pump systems are additional cost)

Valve Selections
Check Valve
For medium viscosity products with no particulates e.g. liquid soaps & creams.
Rotary Valve
For heavy viscosity products e.g. cold cream or products with large particulates e.g. salsa.
Nozzle Selections

Nozzles are available in a wide selection of design, sizes and construction materials based on the specific application. Those shown below are only a small sample of our designs. Your applications engineer will recommend the best nozzle for your range of products.

Internal Shutoff
For stringy products e.g. soaps & creams.

External Shutoff
For chunky particulates e.g. salsa.

Swaged Internal
For narrow bottlenecks e.g. hot sauces.
Tank Options

Sanitary Stainless
For a wide range of FDA and USDA regulated products.

Paddle Blending
 For large particulate food applications or emulsions in suspension.
Hot WaterJacket
 
Closed-Loop, self-contained systems for hot fill applications

Other Available Options:

Inline Filling Systems has over a decade of applications and engineering experience. We can provide custom engineered solutions on every filler platform we manufacture.
Remote panel
NEMA4X(washdown) for economical Class 1 Div 2 filling applications.
Servo Nozzle Height Programmatic control for bottle heights and nozzle dive functions. Hazardous Location Electrical systems for solvents & volatile liquids.
more information

Utilities and Space Requirements:

Utilities: Air: 6cfm @ 80psi  Electrics: 110V 1p to 220 2p  50/60 Hz
(Other electrics available on request at additional cost.)


Dimensions:
 Click Here for Outline Drawing of Various Frame Sizes

Line Drawing:
Click here for a scale dimensional line drawing featuring this filler.